About Us
We "KALYANI ENGINEERING WORKS"
are an ISO 9001 : 2008 certified company engaged in the manufacturing
and exporting of vast variety of spare parts, components, and
sub-assemblies of High Tech Rotating Equipments like Pumps,
Compressors and other engineering equipment. Since our inception in
the year 1982, we have been focused on the production of single and
multi Axis Milling Systems (M/s Deckal maho) for high speed machining
complex curved surface such as turbine blades, bearing brackets,
magnet frames, suspension tubes, impellers for engine units and
gas/steam turbine, etc.
Today apart from being one of the most reckoned
manufacturers, exporters, importers, and suppliers of the industry, we have also developed expertise in machining all types of material including Stainless
Steel (303, 304, 316, 416 etc.), Aluminum, Titanium, Inconel, Bronze,
Copper, Nylons etc. to close tolerances. All our machines are capable to achieve tight tolerances thereby meeting the
International Standards of product specification.
Backed by latest fast track CNC
machines (with Siemens Controller), we are striding fast on the path
of success. We provide our customers with high quality parts
delivered in a timely manner at a reasonable cost. Our manufacturing unit has been configured in a manner to handle both prototype work and production
machining in small to medium lot sizes.
Our Credentials
We have been awarded the Prestigious
Award for “Excellence in Aerospace Indigenization” by Society of
Indian Aerospace Technologies Bangalore. Recently, we have also been approved
by Ministry of Indian Railways RDSO (RESEARCH DESIGNS AND STANDARDS
ORGANISATION) for supplying high quality components to Indian railways.
Continuously year on year, we have been appreciated by our esteem
customers as the best vendor for Indigenization.
Our Extra Edge
Kalyani Engineering Works has certain
distinctive competitive advantages that has provided the company an extra edge against its
rivals. These distictive features are as follows:
- Over 26 years of experience in the machine shop and manufacturing of components.
- Working in collaboration with the demanding industry
including aero-space, defence, commercial and scientific fields.
- Currently supplying the components
directly to the manufacturing floor of several customers without any
incoming inspection facility at their factory.
- Availability of sophisticated
manufacturing technology which includes state of the art machines, software, tools process
control at each operation and a strategy of continual improvement.
- Focused towards the design engineering
and manufacturing environment
- Complete know-how to build solid partnering of
relationship with our key people
- CAD/CAM facilities including latest
3-D, 5-Axis modeling cum machining software
- Flexible and enthusiastic about working
on new designs or redesigns of existing parts
- Support of well qualified professionals
and executives
- Knowledge of changing market dynamics
and customer's needs
- Focused to reduce over all costs of operations and
meeting delivery requirement well on time.
Our Products
Operating in the industry for last 26
years, we have become the most preffered manufactures and exporters of following range of engineering spare pars and components:
- Magnet Frame
- Suspension Tube
- Bearing Bracket CE
- Bearing Bracket PE
- Outer Bearing Cap
- Clamp Plate NDE
- Outer Bearing Cover
- Inner Bearing Cover
- Speed Probe Housing for 3PH TM
- Air Box Assembly for Diesel Locomotives
- Drum Guide
- Lever Clamp Base
- Turbine Blade
- MOP Impeller
- Nozzel Segment
- Cam Guide
- Breech Support Housing
- Spring Plate
- Star Wheel
- Suspension Fork
- Toggle
- Half Hub
- Blower
- Body Housing
- Turbine
- Sealing Case
- Cylinder Liner
- Diffuser and many more.
Areas of Application
Our range of products serve the needs
of the fast paced industrial sectors:
- Aerospace
- Railways
- Power Sector
- Chemical and Fertilizer
- Refinery
- Heavy Engineering and other Industries
requiring high quality components and import substitute items of
hitech rotating equipment like pumps compressors etc.
Our Major Accomplishments
A. For Aviation: We have developed the machining of
critical/intricate components of MIG Engine Spares of Class I as well
as for Su-30 Engines. Including intricate machining of Turbine
Blade(MOC Titanium) on our state of art 6-Axis Milling Machine (from
M/s Deckal Maho, Germany) Developed & Supplied Landing Axle
for HAL -ARDC Bangalore. Developed spares for I.J.T. Aircraft
for HAL- Kanpur Division. B. For Railways: Traction Motor Stator frame for High
Speed Loco Engines Reconditioning / Rehabilitation &
Conversion of Plain Sleeve Bearing Type to Roller Bearing Type
Magnetic Frame of Traction Motor E. For Nuclear Power: We have manufactured components which
are under Deemed Exports. F. For ONGC: We have Manufactured "Fluid End"
along with other components for "MUD PUMP" of different
capacity under Deemed Export.
Our Technological Strength
At Kalyani Engineering Works, we have a culture of
innovation. We have an affinity for technology which means, we are
not just an order taker, but also a problem solvers. Besides manufacturing our
range of products, we also provide engineering solutions to our
customers. Presently the technology used in our
organization is one of most sophisticated and technically advanced in
terms of capacity and speed. We have configured our installed machines and tools in three categories including "Small", "Big" & "Smart"
machines.
"Small" - Machine with
technology which make them so compact that they require less floor
space area but are capable of doing job much bigger in size.
"Big" - In terms of precision, these machines are capable of achieving i.e. the machine are using
technology which enhance there capability to that extent which makes it capable to
achieve very tight tolerance on the job.
"Smart"- These are the machines that uses a
technology which enhances their capability. Once the programme for
machining is given to the machine they themselves assign the
machining parameter and perform the job in most
optimized methods thereby reducing the time of machining, cost in tooling, and
eliminates human error.
Some of the technologies that we
primarily use in our business operation is enlisted below:
- CNC Turning Machines
- Horizontal Training Machines
- Tool Rooms Mills
- CNC EDM Sprint Cut and many of the same
categories.
Our Valuable Customers
The company has got
approvals to manufacture, fabricate and supply its products to
industry giants like Indian Railways, Fertilizers, Petrochemicals,
Aviation & Engineering Industries. Some of our major customers
from these industrial sectors are:
- M/s. Indian Space Research Organisation
(ISRO)
- M/s. Hindustan Aeronautics Ltd. (MIG &
Su-30 Engine Division
- M/s. Bharat Heavy Electricals Ltd.
- M/s. National Aluminium Company Ltd.
- M/s. Bharat Electricals Ltd.
- M/s. U.P. Steel
- M/s. National Thermal Power Corporation
Ltd.
- M/s Nuclear Power Corporation of India
Ltd.
- M/s Heavy Water Plant
- M/s. Brahmputra Velley Fertilizer
Co.Ltd.
- M/s. Gujarat Narmada Velley Fertilizer
Co.Ltd.
- M/s. Rashtriya Chemicals &
Fertilizers Ltd.
- M/s. Zuari Industries Ltd.
- M/s. Henkel Spic India Ltd.
- M/s. Southern Petrochemical Industires
Corp Ltd.
- M/s. Shriram Fertilizers &
Chemicals
- M/s. Krishak Bharati Co-Operative Ltd.
- M/s. National fertilizers Ltd.
- M/s. Madras Fertilizers Ltd.
- M/s. Indian Farmers Fertilizers
Co-Operative Ltd
- M/s. Chambal Fertilizers &
Chemicals Ltd.
- M/s. Indo Gulf Fertilizers &
Chemicals Corporation Ltd.
- M/s. The Fertilizers & Chemicals
Travancore Ltd.
- M/s. Tata Chemicals Ltd.
- M/s. Kribhco Shyam Fertilizers
- M/s. Nagarjuna Fertilizer &
Chemicals Ltd.
- M/s. Oil & Natural Gas Corporation
- M/s. Gas Authority of India Ltd.
- M/s. Indraprastha Gas Ltd.
- M/s. Numaligarh Refinery
- M/.s Bongaigaon Refinery &
Petrochemicals Ltd.
- M/s. Mangalore Refinery
- M/s. Railways, and many more.
Our Approvals and Certifications from Customers
DETAILS OF CUSTOMER WHO HAVE ISSUED CERTIFICATES FOR SATISFACTORY PERFORMANCE AND ACCEPTANCE OF DEVELOPED COMPONENTS
S.No.
|
PARTY NAME
|
CITY
|
1
|
M/S.DIRECTOR GENERAL OF AERONAUTICAL QUALITY ASSURANCE(GE)
|
NEW DELHI
|
2
|
M/S.NUCLEAR POWER CORPORATION OF INDIA LTD
|
KOTA
|
3
|
M/S.HINDUSTAN AERONAUTICS LIMITED KORAPUT
|
SUNABEDA
|
4
|
M/S.HINDUSTAN AERONAUTICS LIMITED
|
BANGALORE
|
5
|
M/S.INDIAN OIL CORPORATION LIMITED
|
BEGUSARAI
|
6
|
M/S.OIL AND NATURAL GAS CORP LIMITED
|
DEHRADUN
|
7
|
M/S.BHARAT PUMPS AND COMPRESSORS LTD
|
BHARUCH GUJARAT
|
8
|
M/S.GUJARAT NARMADA VALLEY FERTILIZERS CO LTD
|
SURAT
|
9
|
M/S.KRISHAK BAHRATI COOPERATIVE LIMITED
|
NAYA NANGAL
|
10
|
M/S.NATIONAL FERTILIZERS LIMITED
|
KOTA
|
11
|
M/S.SHRIRAM FERTILIZERS AND CHEMICALS
|
VADODARA
|
12
|
M/S.GUJARAT STATE FERTILIZER COMPANY LIMITED
|
BATHINDA
|
13
|
M/S.NATIONAL FERTILIZERS LIMITED
|
KARAIKAL
|
14
|
M/S.HENKEL SPIC INDIA LTD |
KOTA
|
15
|
M/S.CHAMBAL FERTILIZERS AND CHEMICALS LTD
|
GOA
|
16
|
M/S.ZUARI INDUSTRIES LTD
|
|
|